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04 · Manufacturing

Raise throughput and consistency where the work actually happens.

We go to the floor, find the constraints, and fix them with your team, from SMT lines to supplier plants to launch readiness.

Where we help

Output is decided on the floor, not in the plan.

Launches that slip or ramp slowly
Yield loss and rework on the line
Suppliers who can't keep up as volume grows
What we do

Manufacturing services

01

Gemba walks

Structured floor walks to see how work actually flows and where it stalls.

02

Kaizen sprints

Focused improvement events that fix one constraint at a time, alongside your team.

03

PCBA audits

Technical auditing for SMT lines, yield optimization, and material traceability.

04

Supplier development

Building high-level technical capabilities in global manufacturing partners.

05

Production readiness

Rigorous reviews (PRR) to ensure flawless launches at scale.

06

Scaling strategy

Managed transitions from low-volume prototypes to global mass production.

How it works

From first call to measurable results.

1

Discovery call

A conversation about your goals, constraints and where it hurts. No pitch deck.

2

Assess on site and in the data

We walk the floor, review the numbers and talk to the people doing the work.

3

Prioritized roadmap

Opportunities ranked by impact and effort, with quick wins called out.

4

Implement and measure

Hands-on work alongside your team, tracked against agreed milestones.

Typical deliverables
  • Gemba findings with a ranked list of constraints
  • Kaizen results tracked against a baseline
  • PCBA / SMT audit reports with yield actions
  • Production readiness review and launch sign-off
Sample engagement · 24 weeks
Protecting key accounts through prototype-to-production scale-up

For a certified contract manufacturer, the engagement covers First Article gatekeeping, live qualification checklists, NPI gate reviews and capacity-driven scaling rules, designed to protect existing customers while production scales.

Ready to talk?

Let's find the constraint on your floor.

Book a discovery call and tell us where it hurts. You'll leave with a candid outside view, whether or not we end up working together.